When Should I Replace My Hard Hat?

Did you know hard hat suspension systems need to be replaced too? All components of head protection gear (hard hat shell and suspension system) should be replaced at the same time. Keep in mind you need a hard hat and suspension of identical sizes and brands. It is necessary to ensure a proper fit and avoid the possibility of voiding the warranty on one or both hard hat components.

Hard Hat

A majority of manufacturers say a hard hat may be used for up to five years. This is not a steadfast time frame since every manufacturer is different. When your hard hat begins to show signs of damage it needs to be replaced. Indicators of damage are:

• cracks
• nicks
• dents
• gouges
• fading
• dull color
• chalky appearance
• exposure to the sun needs to be replaced more frequently

Suspension System

Most manufacturers say a hard hat suspension system should be replaced every year unless they show signs of deterioration. This is not a steadfast time frame since every manufacturer is different. A system needs to be replaced when it:

• cracks
• tears
• loss of pliability
• frayed or cut straps
• does not fit properly inside the hard hat
• impacted from an object

Keep in mind there is not a hard hat or suspension system that does not need to be replaced. Every hard hat component will need to be replaced since protective properties degrade over time due to normal wear and tear. Those people who work in extreme work environments will need to replace their hard hat components more often.

Another point to remember is to inspect your hard hat and suspension system before each use. Carefully inspect your hard hat components for signs of dents, cracks, penetration, and any other signs of damage. Inspecting a hard hat every time it is worn is taking another proactive measure to ensure his or her safety.